CNC Programming – What is it?
May 15, 2023CNC programming is a critical part of modern manufacturing. Most machining is now done on CNC machines instead of older manually operated equipment. The primary reason is that CNC machines offer improved quality and productivity over manual machines. At Intrex Aerospace, we have made significant investments in CNC equipment. Our engineering staff, some with 40+ years of machining experience, are very knowledgeable of CNC machine tools and the programming language that allows us to optimize our machines for maximum output and efficiency.
A common question asked by people aware of what CNC machines are capable of but unfamiliar with how they operate is: how are they programmed? This a great question, and the answer is that most CNC machines use three basic CNC machine programming methods — manual, conversational, and CAM system programming. Intrex uses the most prominent method, a CAD/Cam software primarily.
CAD (computer-aided design) software defines part configuration (sizes/shapes), that raw information is then transferred into a CAM (computer-aided machining) software, where it is translated into machined data points via a programming language the machine tool controller recognizes. This machine programming code controls facets of the machine tool function: machine axis movements, spindle speeds, coolant on/off, etc.
Basic machining has existed since the advent of the industrial revolution but the first CNC machines were developed following WWII. In 1952 a collaboration between IBM (International Business Machines) and MIT (Massachusetts Institute of Technology) developed a milling machine. Along with the development of CNC machines, there were also several forms of CNC programming language. Through the 50’s and 60’s years, a widely accepted language standard was developed. It was named RS-274.
What Are G Codes and M Codes?
RS-274, or G-code, was developed from the APT programming language. The APT contained data about cutting tool location, tool geometry, and other non-geometry machine functions (spindle speed, coolant on/off, etc.). Using the G and M code format allows the programs to be shorter and more convenient for the machine controller.
APT | G and M codes |
GO TO {X, Y, Z} | G1, G2, G3 {X, Y, Z} |
FEDRATE | F |
SPINDLE CW / CCW | S M3 / M4 |
COOLANT ON / OFF | M8 M9 |
FINISH | M30 |
What Are G Codes?
G code or G functions are distinct from M code functions. They are primarily related to defining geometry. G code means the word “Geometry.” G codes include functions for selecting the coordinate system, working plane, programming units, setting the programming mode (absolute or incremental), tool movement in rapid and working mode, etc.
What Are M Codes?
M codes or M functions are related to the operation of the machine. M in the term “M code” means “Machine.” Usually, in CNC machine programming, the following functions can be included in these functions: Switching the main spindle on or off, turning the coolant on or off, automatic tool change, etc.
To simplify it, G codes show: How the tool moves in relation to the workpiece, and the M codes” is what the machine does in the machining process”.
The G code and M codes also have multiple auxiliary functions. Task-specific CNC programming codes, identified by different letters of the alphabet, tell the machine tool when, where, and how to remove material from the raw stock. Below is a listing of the program letter designations that are shown in the program and their function:
- X,Y, Z – positioning point coordinates
- I,J, K – coordinates of the distance between the start point and circle center
- F- interpolation speed
- S- spindle speed
- T- tool number
- H- tool height offset number
- D- tool radius offset number
List Of Basic G Codes
Main functions | Description | Auxiliary functions |
G0 | Rapid positioning (linear) | X, Y, Z |
G1 | Linear interpolation | X, Y, Z, F |
G2 | Clockwise circular interpolation | X, Y, Z, I, J, K, F |
G3 | Counter clockwise circular interpolation | X, Y, Z, I, J, K, F |
Having a working knowledge of CNC programming for those not directly involved in machining is not critical, even for those persons involved in purchasing complex machined parts, but among our goals at Intrex Aerospace is posting articles on our website that inform and educate. Also, give exposure to some aspects of the manufacturing process that may stimulate interest for those wanting to pursue a career in manufacturing.
If you are one of those who have an interest in manufacturing, we welcome you to have further conversation with us. Please click on this link and we will contact you. https://www.intrexcorp.com/contact-us/